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Woven Patches

Fine woven thread for sharp detail and small text. 4 colours included, any shape, 25mm to 150mm.

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Woven patch specs

Any shape from 25×25mm to 150×150mm, with 4 colours included in the price.

Minimum order per design
Sizes25×25mm – 150×150mm · most popular ~60mm
Colours4 included · per extra colour, up to 12
Backing
BordersMerrowed (3mm) · heat cut satin · laser cut
Thickness~1mm · flat, flexible and light
ExtrasGlow-in-the-dark, metallic and reflective threads
Quote turnaroundTypically 2–3 hours on working days
Lead time2 to 3 weeks door-to-door, from artwork approval + payment

Why choose woven patches?

Woven patches use a much finer thread than embroidery, so small text, thin lines and detailed logos come out crisp and flat. They are the modern choice for fashion labels, school badges and anything with fine detail.

What are woven patches used for?

Fashion and streetwear labels, school and university badges, sports clubs, police and emergency services, event and festival merchandise, and any logo with small lettering or fine lines that embroidery would blur.

Artwork & delivery

Every order gets a free digital proof with unlimited revisions before we weave anything.

Send ai, eps, jpg, png, pdf, psd or zip (20MB), or just a sketch or description. Your free proof is created as soon as your order is placed, with unlimited revisions before production. Custom orders travel by tracked courier, usually DHL.

About custom woven patches

Woven Patches

Woven Patches are a modern alternative to Embroidered Patches. Woven Patches mean more detail, more colour options and better translation of design to finished product.

Woven Patches are used by businesses of all sizes, fashion brands, schools, universities, sports clubs, sports teams, the military and emergency services.

Woven vs. Embroidered Patches | Aspinline

  • Minimum order: per design. (You can split one patch order into multiple colours. The minimum colour split is 10. The base design must not change.)
  • Size: The average size of a patch is 60mm, however you can have any size you like.
  • Thickness: 1mm (Laser Cut Border), 1.65mm (Heat Cut Satin & Merrowed Border)
  • Backing options: Sew-On, Iron-On, Hook & Loop, Stick-On - Which Type of Backing is Right For Your Custom Patch? Sewing patches on is recommended by Aspinline.
  • Border options: Merrowed (3mm), Heat Cut Satin (2mm minimum recommended), Laser Cut.
  • Colours: 4 colours included, maximum of 12 within one design. See all available colours by using the links below: Woven Thread Chart Extra woven options available. Repeat Order Discount available.

Washing instructions:

Wash inside out at 30 degrees Celsius.

Avoid tumble drying

Do not dry clean

Do not bleach

Supplying artwork

Please supply artwork in vector format wherever possible.

See our main artwork guidelines here.

Custom Woven Patches In The UK

Our custom woven patches will help you and your brand to stand out from the crowd. The custom woven patch is a versatile product and has a wide range of different uses. Whether you’re looking for a fashion statement, a means of identification or simply a functional extra to a uniform or to an outfit, Aspinline can help.

Woven patches are commonly used for sports equipment, outdoor pursuits and team clubs to showcase identity and an element of fun. Get designing your very own woven patch today!

Promote Your Brand With Custom Woven Patches UK

Our woven patches can aid in brand awareness, help staff identify themselves, or even add a touch of style or colour to a uniform. All of these features make them perfect for business uniforms, sports teams and a custom fashion brand patch.

Woven patches are a great solution when your design has more detail and lots of colours and are light and flexible to suit an array of needs.

These products are also highly cost effective, durable and are easy to apply. We can provide you with a variety of designs as well as style and sizing options to suit your needs. We strive to ensure that we are able to cater to all custom woven patch requirements.

Woven patches from Aspinline will all go through artwork approvals to ensure they suit your requirements. All products are made from premium materials, with colours chosen from our woven thread chart, to ensure your patches are high quality.

We also provide a price beat promise, so you can be sure that you will always receive the best prices coupled with the great quality. With Aspinline

Woven patch FAQs

What is a woven patch?

A woven patch is a custom fabric patch where the whole design is made from thread, woven on a loom rather than stitched onto a backing. That gives a flat, smooth finish with fine detail and crisp edges, ideal for intricate logos, small text and multi-colour designs. They are used by fashion brands, schools, sports teams, workwear and the military, and we make them in a range of shapes, sizes and backings.

Woven or embroidered?

Embroidered patches are stitched on top of a twill base for a raised, textured finish that suits bold designs with thick lettering. Woven patches are made entirely from thread on a loom, so they are flatter and finer, and hold small text and more colours. As a rule of thumb: if you can read it on a business card, it will work as a woven patch.

How are woven patches made?

Coloured threads are interlaced on a loom to build up the design, so the design is part of the weave rather than stitched on top. That makes a thinner, more detailed patch with a smooth surface. The patches are then cut, finished with a border and given your chosen backing. We send a free digital proof before production starts.

How small can the text be?

Woven thread holds lettering down to about 4mm high, far smaller than embroidery. Below that we will suggest simplifying the design or going a size up.

Can you get custom woven patches in the UK?

Yes. Aspinline makes custom woven patches in any design, shape and size, from patches per design. We are based in Bristol, where we design, manage and deliver your order, with manufacturing at our ethical, audited facility in China. We supply businesses, schools, sports clubs, fashion brands and individuals across the UK.

What backing options do woven patches come in?

Woven patches come with these backings: . Sew-on is the most durable and what we recommend for long-term use. Iron-on is quick to apply and bonds well because woven patches are thin, but it is not permanent through repeated hot washes. Hook and loop suits patches that come on and off, such as on uniforms and kit. Stick-on is for temporary use.

Read: which backing is right for your patch »
How long do woven patches take?

Standard is 2 to 3 weeks, covering production and delivery, from the date your artwork is approved and payment is received. Need them sooner? Rush is 7 working days.

Can you match my exact colours?

Yes. We pick the closest colours from our thread chart to your brand colours, and your free proof shows the exact threads before production.

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